We chose our size because we wanted to have our barn door completely cover the door trim when closed.
How to build a barn door.
Closing in a pole barn with custom doors.
Remove the door you are planning to replace and measure the door opening to determine your door size and how much appearance board you will need.
In my case the door was quite large.
If you are only making one door you could get it done in a day.
The simplest way to build a door is to use 1x10 t g barn siding for the door and regular straight edge 1x10 barn siding for trims and cross bucks.
Select the room and door you want to swap out for the barn wood door.
Hang the diy sliding barn door.
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Mount the end stops bottom guides and any other hardware according to your specific set of instructions.
Building in place is the easiest way to build barn doors.
14 steps to building your.
If needed you can substitute 1x10 t g boards for 1x8 1x12 or even 2x6 or 2x8 boards.
Use inexpensive pine from home depot.
Diy sliding barn door hardware is available in all manner of styles and budgets and the door options are limitless from salvage finds to original diy creations like this one a mix of pallet wood and common cedar.
The size will vary depending in your door opening.
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With the track mounted finish the job by putting the door on the track.
It s time to assemble the frame of the barn door.
Carefully roll it into each end to determine where to place the stops.
This will ensure that your door is square.
Once you have measured the opening add at least 2 inches to the width to ensure you are covering sides that don t have trim.
After all the materials are on site the total time for this project is about one day to build and one day to paint for both doors.
Measure from both corners of the door before screwing the middle rail to the stiles.
Lightly sand before each coat.
To do this we started by gluing and screwing the bottom rail to both sides stiles.
Before putting it together sand each board and then coat each board with polyurethane stain.
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We started by laying out the base of the door and then we played with different frame layouts until we decided on this cross style.
Make sure to get t g boards for the door itself and regular boards for all of the trims.
Next glue and screw the bottom mullion to the bottom rail and middle rail.
Measure your door opening and figure out what size you need to make your door.
First build the barn door.